Ultrasonic welding of metal foils has been utilized in industry since then 1960’s. The low temperature nature of an ultrasonic bond allows clean and energy-efficient welding of metal foils at an affordable cost. Benefits include:
The SonicLayer® Seam can be configured in a wide variety of orientations and customized equipment needs. The base welding unit has been integrated to stationary weld stations, custom high volume automation, as well as becoming the end effector for a large industrial robot. Contact us to discuss your specific needs.
Ultrasonic welding works by using sound to rapidly vibrate the device while pushing on the surface of the metal. This scrubbing motion removes the metal oxide layer while the downward pressure pushes the surfaces together. The result is a low temperature solid state bond.
Bonding happens so fast that the metal doesn’t even heat up!!
Fabrisonic’s patented SonicLayer® X̅ Seam Welder technology is based on our 3D printing technology. In addition to the downward force and the side-to-side force, the textured sonotrode is also rotating.
Current ultrasonic seam welders are primarily limited on both power and down force. These restrictions impose limits on:
Fabrisonic’s SonicLayer® X̅ Seam Welder has been engineered from the ground up with a focus on maximum power and clamping force. Fabrisonic’s patented design allows a leap in ultrasonic welding capabilities.
The SonicLayer Seam can easily join: